Closed-Box Industrial Forging Press Raises Rigidity Bar
Industrial Forging Press technology has evolved quickly, yet one design philosophy stands out for its unwavering strength: the closed-box frame. At GUANGDUAN we are proud to introduce the JH31 Series Closed-Box Industrial Forging Press, a solution engineered to lift rigidity standards, improve precision, and deliver unequalled uptime. Built for the demanding requirements of automotive stampings, hardware, and precision metal parts, our press family embodies everything we have learned in six decades of forging innovation and turns it into reliable value on your factory floor.
Why a Closed-Box Frame Redefines Rigidity
• Monolithic Box-Type Construction
A single-piece, box-type body resists torsional and lateral stress far better than a split or C-frame configuration. By casting and machining the frame as one unbroken block, we eliminate weld seams, minimize internal tension, and maintain perfect alignment of the slide rails. The result is less deflection under full tonnage, tighter part tolerances, and longer die life – benefits that compound over years of multi-shift production. Our CAE simulations reveal a frame stiffness increase when compared with conventional open frames of similar footprint.
• Four-Pull Pre-Light Variant
For presses, a four-pull pre-light structure is available. This layout adds vertical tension bars to pre-load the frame before the first hit, further reducing micro-cracks and extending fatigue life. Customers who process exotic alloys or run high-energy blanking operations have reported a measurable reduction in off-line maintenance thanks to this optional reinforcement package.
Engineering Advantages Every Workshop Feels
At GUANGDUAN, mechanical integrity is only half the story. Equally important is how the Industrial Forging Press interacts with operators, dies, and ancillary equipment. We therefore focused on intuitive control, adaptive safety functions, and lower total cost of ownership.
✅Eccentric-Type Crankshaft with High Bearing Capacity
The rigid crankshaft employs oversized journals and precision-ground surfaces to handle peak eccentric load without vibration. Oil-bath lubrication ensures a stable film even during high-temperature summer shifts, maintaining concentricity and keeping noise levels low.
✅Wet-Type Multi-Plate Clutch & Brake
Unlike dry systems that degrade through heat and dust, our wet clutch runs in a sealed oil chamber. Friction surfaces cool evenly, delivering 30 % longer service life and a crisp brake response that supports micro-motion inching.
✅Four-Surface Full Guideway Slide
A full-length, four-face slide way guides the ram from top dead center to bottom dead center. The expanded contact area distributes side thrust, holding punch-to-die clearance across the entire stroke and reducing wearable shim adjustments.
• Smart Stroke Control
A combined PLC–pneumatic architecture drives three job modes – continuous, single, and micro – without rewiring relays. Every stroke is monitored in real time; abnormal impact energy triggers an instant hydraulic overload release (JH31-400 and above), protecting both tooling and frame. Digital die height readout allows an operator to calibrate within seconds, saving setup time on short-run jobs.
• Safety & Automation Built-In
Photo-electric guards create an invisible cage around the die area, stopping the slide the moment an object enters the safety beam. Optional 3-in-1 feeding lines (uncoiler, leveler, servo feeder) synchronize through an open Modbus port, so your Industrial Forging Press can integrate into a lights-out cell or Industry 4.0 dashboard with minimal coding.
Long-term customers appreciate that these features arrive pre-wired and factory tested. Total installation time from off-loading to first qualified part routinely clocks in under one week – far faster than competitive presses that require third-party retrofits.
Market Impact and Application Scenarios
Closed-box rigidity is more than a structural talking point; it translates into competitive edge along the entire value chain. By holding tighter tolerances, our JH31 Series reduces scrap and post-processing, which in turn lowers cost per piece and enhances delivery reliability. In motorcycles and consumer hardware, design cycles are compressing. Lightweight alloys demand precise forming windows, and brand owners cannot tolerate dimensional drift.
• Key Industry Segments
•Automotive body panels, chassis brackets, and EV battery trays
•Motorcycle sprockets, levers, and spoke hubs
•Gas-appliance frames, burner rings, and regulator housings
•Precision instruments such as thermostat housings and sensor caps
•Everyday hardware – hinges, locks, and ornamental fittings
While the numbers above spotlight industrial heavyweights, small-to-mid manufacturers gain just as much. Compact JH31-200 and JH31-300 presses merge closed-box stiffness with a floor space comparable to typical gap-frame machines, making them ideal for urban workshops where square footage is at a premium.
Rigid frames, smart controls, and deep domain engineering define the GUANGDUAN approach. Our Closed-Box Industrial Forging Press line is not a single product but a promise: to enhance rigidity standards, to simplify maintenance, and to power continuous improvement in every plant we serve. If your production goals demand consistent quality, accelerated throughput, and lower life-cycle costs, talk to our application engineers today. We will help you spec the ideal JH31 configuration and demonstrate why a closed-box body is the future of precision metal forming.
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